Posted 09 September 2011 - 04:41 AM
Because I also carry big kites, my approach is a little different.
1) Rods are pulled out of the Revs and put into a fly rod case ... that becomes the "personal" item that's carried on the plane. Had 39 rods in the case on the last trip.
2) Revs are rolled up around a piece of water pipe insulation and placed in my checked luggage. Rich simply folds his, but with the rolling approach creasing is minimized. Had six Revs on the last trip. Lines, handles, carabiners, etc also go in the checked luggage.
3) Big kites go in a compression sack ... along with flying lines, straps, sand anchors, smaller kites, etc. The compression sack held a 100 sq ft kite, a 20 sq ft kite, three 5 sq ft kites, couple of tube tails, a banner tail, couple of sand anchors, assortment of straps, nylon jacket. The compression sack becomes my carry on bag. It's an inch too big around for the overhead bins on the puddle jumpers, so the compression straps are released part way and the bag is flatted to fit into the smaller overhead bins.
All of the above is airline "legal" so, with a printout of the airline rules, you'll receive no hassle at boarding. The rolled up Rev size bag is technically too big for carry on status. Thus, you'll be stopped once in awhile and asked to gate check ... or be charged as a second bag.
The only problem I've had with the above process was TSA pulled a random carry on inspection right at the boarding gate in Mexico once. I was in the last six rows called for boarding and they wanted to look inside my compression sack ... dumb!! They'd just done a pat down search on a five year old kid and his ten year old sister while waving through someone you'd swear was on the FBI's most wanted poster. Since I had concluded that their inspections were for show and not for security, I acted accordingly. Made a show - long show - of opening the compression sack ... yes it was childish, but what the heck. They got to look into my compression sack (well, the top two or three inches), but they also pulled the ramp away as soon as I boarded the plane.
Cheers,
Tom